Diyama/Umuringa - Ikintu gikurikiraho gikomeye!

Kuva mu myaka ya 1980, ubucucike bw'imiyoboro y'amashanyarazi bwakomeje kwiyongera ku gipimo cya 1.5× cyangwa vuba buri mwaka. Guhuza cyane bituma habaho ubucucike bw'amashanyarazi bwinshi no gutanga ubushyuhe mu gihe cy'imikorere.Iyo ubushyuhe budakoreshejwe neza, bushobora gutuma ubushyuhe buhagarara kandi bukagabanya igihe cy'ubuzima bw'ibikoresho by'ikoranabuhanga.

 

Kugira ngo habeho izamuka ry’ibikenewe mu gucunga ubushyuhe, ibikoresho bipfunyikamo ibikoresho by’ikoranabuhanga bigezweho bifite ubushobozi bwo gutwara ubushyuhe buri hejuru birimo gukorwaho ubushakashatsi bwimbitse no kunozwa.

ibikoresho by'umuringa bivanze

 

Ibikoresho by'umuringa/Diyama

01 Diyama n'umuringa

 

Ibikoresho gakondo byo gupfunyika birimo ibumba, pulasitiki, ibyuma, n'ibindi bikoresho byabyo. Ibumba nka BeO na AlN zigaragaza CTE zihuye na semiconductors, zihamye neza, kandi zitwara ubushyuhe buri ku rugero. Ariko, gutunganya kwazo bigoye, bihendutse cyane (cyane cyane BeO ifite uburozi), no kudakora neza bigabanya ikoreshwa ryabyo. Gupfunyika kwa pulasitiki bitanga ikiguzi gito, uburemere bworoheje, n'ubushyuhe ariko bikagira ingaruka mbi ku bushyuhe no kudahinduka kw'ubushyuhe bwinshi. Ibyuma by'umwimerere (Cu, Ag, Al) bifite ubushyuhe bwinshi ariko CTE irenze urugero, mu gihe alloys (Cu-W, Cu-Mo) zibangamira imikorere y'ubushyuhe. Bityo, ibikoresho bishya byo gupfunyika bihuza ubushyuhe bwinshi na CTE nziza birakenewe byihutirwa.

 

Gukomeza ibikorwa Ubushobozi bwo gutwara ubushyuhe (W/(m·K)) CTE (×10⁻⁶/℃) Ubucucike (g/cm³)
Diyama 700–2000 0.9–1.7 3.52
Uduce twa BeO 300 4.1 3.01
Uduce twa AlN 150–250 2.69 3.26
Uduce twa SiC 80–200 4.0 3.21
Uduce twa B₄C 29–67 4.4 2.52
Fibre ya boroni 40 ~5.0 2.6
Uduce twa TiC 40 7.4 4.92
Uduce twa Al₂O₃ 20–40 4.4 3.98
Utwana twa SiC 32 3.4
Uduce twa Si₃N₄ 28 1.44 3.18
Uduce twa TiB₂ 25 4.6 4.5
Uduce twa SiO₂ 1.4 <1.0 2.65

 

Diyama, ibikoresho bisanzwe bizwi cyane (Mohs 10), bifite kandi umwiharikouburyo bwo gutwara ubushyuhe (200–2200 W/(m·K)).

 ifu ntoya

Ifu nto ya diyama

 

Umuringa, hamwe na ubushyuhe bwinshi/amashanyarazi atwara umuvuduko mwinshi (401 W/(m·K)), ubushobozi bwo gukora ibintu mu buryo bworoshye, no gukoresha neza ikiguzi, bikoreshwa cyane muri IC.

 

Guhuza iyi miterere,diyama / umuringa (Dia / Cu) igizwe— hamwe na Cu nk'umubumbe na diyama nk'imbaraga—biri kugaragara nk'ibikoresho byo gucunga ubushyuhe byo mu gisekuru gitaha.

 

Uburyo bwo gukora ingenzi bwa 02

 

Uburyo busanzwe bwo gutegura diyama/umuringa burimo: ifu y'icyuma, uburyo bwo gukoresha ubushyuhe bwinshi n'umuvuduko mwinshi, uburyo bwo kwibiza mu mazi, uburyo bwo gusohora plasma, uburyo bwo gutera umuti mu buryo bukonje, n'ibindi.

 

Kugereranya uburyo butandukanye bwo gutegura, imikorere n'imiterere y'ibinyabutabire bya diyama/umuringa bifite ingano imwe

Igipimo Ubuhanga mu by'ibyuma Gukoresha imashini ishyushye mu mashini Spark Plasma Sintering (SPS) Ubushyuhe bwinshi (HPHT) Gutera Spray mu gihe cy'ubukonje Kwinjira mu buryo bushongesha
Ubwoko bwa Diyama MBD8 HFD-D MBD8 MBD4 PDA MBD8/HHD
Matrix Ifu ya Cu 99.8% Ifu ya Cu ya electrolytic 99.9% Ifu ya Cu 99.9% Ifu ya Alloy/Cu pure Ifu ya Cu yuzuye Pure Cu bulk/inkoni
Guhindura uburyo bwo guhuza B, Ti, Si, Cr, Zr, W, Mo
Ingano y'uduce (μm) 100 106–125 100–400 20–200 35–200 50–400
Igice cy'Ubwinshi (%) 20–60 40–60 35–60 60–90 20–40 60–65
Ubushyuhe (°C) 900 800–1050 880–950 1100–1300 350 1100–1300
Umuvuduko (MPa) 110 70 40–50 8000 3 1–4
Igihe (iminota) 60 60–180 20 6–10 5–30
Ubucucike bw'ibipimo (%) 98.5 99.2–99.7 99.4–99.7
Imikorere            
Uburyo bwiza bwo gutwara ubushyuhe (W/(m·K)) 305 536 687 907 943

 

 

Ubuhanga busanzwe bwa Dia / Cu bukubiyemo:

 

(1)Ubuhanga mu by'ibyuma
Ifu ya diyama ivanze na Cu iratsindagirwa kandi igashyirwamo ibintu bivanze. Nubwo bihendutse kandi byoroshye, ubu buryo butanga ubucucike buke, imiterere mito idahuye, n'ingano nto z'icyitegererezo.

                                                                                   Igice cyo gucukura

Sishami rihuza

 

 

 

(1)Ubushyuhe bwinshi (HPHT)
Ikoresheje imashini zikoresha insinga nyinshi, Cu ishongeshejwe yinjira mu duce twa diyama mu bihe bikomeye cyane, igatanga ibintu byinshi bivanze. Ariko, HPHT isaba ibikoresho bihenze kandi ntibikwiriye gukorwa ku bwinshi.

 

                                                                                    Imashini yo mu bwoko bwa Cubic

 

Cimashini yo gusohora utuntu two mu mutwe

 

 

 

(1)Kwinjira mu buryo bushongesha
Ifu ya Molten Cu yinjira mu duce twa diyama binyuze mu kwinjira hakoreshejwe umuvuduko cyangwa mu mitsi. Ibice bivamo bigira ubushobozi bwo gutwara ubushyuhe bwa >446 W/(m·K).

 

 

 

(2)Spark Plasma Sintering (SPS)
Umuriro urimo guhumeka uhuha vuba cyane ifu ivanze iyo urimo gushyuha. Nubwo ukora neza, imikorere ya SPS iragabanuka ku bice bya diyama >65 vol%.

sisitemu yo gusohora amaraso mu maraso

 

Imbonerahamwe y'icyitegererezo cy'uburyo bwo gusohora plasma

 

 

 

 

 

(5) Gushyiramo spray ikonje
Ifu yihuta kandi igashyirwa ku byuma bito. Ubu buryo bushya buhura n'imbogamizi mu kugenzura irangi ry'ubuso no kugenzura imikorere y'ubushyuhe.

 

 

 

03 Guhindura Interineti

 

Mu gutegura ibikoresho bivanze, kunywesha hagati y’ibice ni ngombwa kugira ngo inzira y’ibivanze ibe ikenewe kandi ni ikintu cy’ingenzi bigira ingaruka ku miterere y’ibihuza n’imiterere y’ibihuza. Kuba diyama na Cu bitanywesha bihuza diyama bituma habaho ubushyuhe bwinshi cyane. Kubwibyo, ni ngombwa cyane gukora ubushakashatsi ku mikorere y’ibihuza byombi binyuze mu buryo butandukanye bwa tekiniki. Muri iki gihe, hari uburyo bubiri bwo kunoza ikibazo cy’imikoreshereze y’ibihuza hagati ya diyama na Cu: (1) Gutunganya diyama mu buryo bwo guhindura ubuso; (2) Gutunganya umuringa mu buryo bwo gushushanya.

Guhuza matrix

 

Imbonerahamwe y'impinduka: (a) Gushyira diyama mu buryo butaziguye ku buso bwayo; (b) Guteranya matrix

 

 

 

(1) Guhindura ubuso bwa diyama

 

Gushyiramo ibintu bikora nka Mo, Ti, W na Cr ku buso bw'igice cyo gushimangira bishobora kunoza imiterere y'ubuso bwa diyama, bityo bikongera imikorere yayo y'ubushyuhe. Gutunganya bishobora gutuma ibintu byavuzwe haruguru bishobora gukorana na karuboni ku buso bw'ifu ya diyama kugira ngo bikore urwego rw'impinduka za karuboni. Ibi binoza imiterere y'ubutose hagati ya diyama n'icyuma, kandi irangi rishobora kubuza imiterere ya diyama guhinduka iyo ubushyuhe bwinshi bukabije.

 

 

 

(2) Guteranya umuringa mu gice cy'umuringa

 

Mbere yo gutunganya ibikoresho bivanze, hakorwa isuku mbere yo gukoresha umuringa w’icyuma, ushobora gukora ibikoresho bivanze bifite ubushyuhe bwinshi. Gukoresha ibintu bivanze muri matrix y’umuringa ntibishobora gusa kugabanya neza inguni iri hagati ya diyama n’umuringa, ahubwo binatanga urwego rwa karubide rushobora gushonga neza muri matrix y’umuringa ku gice cya diyama / Cu nyuma yo gukora. Muri ubu buryo, icyuho kinini kiri ku gice cy’ibikoresho kirahindurwa kandi cyuzuzwa, bityo bikanoza uburyo ubushyuhe butwara.

 

04 Umwanzuro

 

Ibikoresho bisanzwe byo gupfunyikamo ntibihagije mu gucunga ubushyuhe buturuka ku binyabutabire bigezweho. Ibinyabutabire bya Dia/Cu, bifite CTE ishobora guhindurwa hamwe n'ubushyuhe bwinshi cyane, ni igisubizo gihindura imikorere y'ibikoresho by'ikoranabuhanga byo mu gisekuru gitaha.

 

 

 

Nk'ikigo gikoresha ikoranabuhanga rihanitse gihuza inganda n'ubucuruzi, XKH yibanda ku bushakashatsi no guteza imbere no gukora diyama/umuringa hamwe n'ibikoresho by'icyuma bigezweho nka SiC/Al na Gr/Cu, bitanga ibisubizo bishya byo gucunga ubushyuhe bifite ubushobozi bwo gutwara ubushyuhe burenze 900W/(m·K) mu bijyanye no gupakira ibikoresho by'ikoranabuhanga, module z'amashanyarazi n'ikirere.

XKH'Ibikoresho bya laminate bikozwe mu muringa wa diyama:

 

 

 

                                                        

 

 


Igihe cyo kohereza: Gicurasi-12-2025