Imashini yo gusya ifite impande ebyiri ikoresha SiC Sapphire Si wafer

Imashini yo gusya ifite impande ebyiri neza ya SiC Sapphire Si wafer Ishusho yagaragaye

Ibisobanuro bigufi:

Imashini yo gusya ifite impande ebyiri ni igisubizo cy’igisekuru gishya cyagenewe gutunganya ubuso bwombi bw’ikintu icyarimwe. Mu gusya impande zo hejuru n’izo hasi icyarimwe, imashini ikora neza cyane (≤0.002 mm) kandi ikagira ubuso butoshye cyane (Ra ≤0.1 μm). Ubu bushobozi butuma imashini yo gusya ifite impande ebyiri iba ibikoresho by’ingenzi mu nganda nka za modoka, gupakira ibikoresho bya semiconductor, imashini zikora neza, optique, n’indege.

Ohereza imeri kuri twe

Ibiranga

Ishusho irambuye

Intangiriro ku bikoresho byo gusya bifite imiterere y'impande ebyiri

Ibikoresho byo gusya bifite imiterere inyuranye ku mpande ebyiri ni igikoresho cyakozwe mu buryo bugezweho cyo gutunganya ubuso bwombi bw'ikintu. Bitanga ubugari bwiza kandi bunoze mu gusya impande zo hejuru n'izo hasi icyarimwe. Ubu buryo bukwiriye cyane mu buryo bwagutse bw'ibikoresho, butwikiriye ibyuma (icyuma kidafunze, titaniyumu, aluminiyumu), ibitari ibyuma (ceramics tekiniki, ikirahure cy'urumuri), na polymers z'ubuhanga. Kubera imikorere yabyo y'ubuso bubiri, iyi sisitemu igera ku buryo bwiza bwo gupima (≤0.002 mm) no ku buryo bworoshye cyane bwo gupima ubuso (Ra ≤0.1 μm), bigatuma iba ingenzi mu buhanga bw'imodoka, ibikoresho by'ikoranabuhanga, ibyuma bipima neza, indege, no mu nganda zipima neza.

Iyo ugereranije n'imashini zisya zikoresha uruhande rumwe, iyi sisitemu ifite isura ebyiri itanga umusaruro mwinshi kandi igabanya amakosa yo gushyiraho, kubera ko uburyo bwo gufunga buhamye bitewe n'uburyo bwo gukora icyarimwe. Hamwe n'ibikoresho byikora nka robotike zishyiramo/zikuramo ibikoresho, kugenzura imbaraga zifunze, no kugenzura imiterere y'ibikoresho kuri interineti, ibi bikoresho byinjira mu nganda zigezweho n'ahantu hanini hakorerwa umusaruro.

imashini_yo_gusya_impande_ebyiri_yo_gusya_plastiki_zitari_ibyuma_bya_keramike_1_副本

Imashini yo gusya ifite impande ebyiri neza

Amakuru ya Tekiniki — Ibikoresho byo gusya by'impande ebyiri neza

Ikintu	Ibisobanuro	Ikintu	Ibisobanuro
Ingano y'isahani yo gusya	φ700 × 50 mm	Umuvuduko ntarengwa	1000 kgf
Igipimo cy'umukozi	φ238 mm	Umuvuduko wo hejuru wa plate	≤160 rpm
Nimero y'umukozi	6	Umuvuduko wo hasi wa plate	≤160 rpm
Ubunini bw'imashini ikora	≤75 mm	Izunguruka ry'uruziga rw'izuba	≤85 rpm
Umurambararo w'ibikoresho	≤φ180 mm	Inguni yo kuzunguza ukuboko	55°
Uburyo bwo gusimbuka bwa silindiri	mm 150	Ingano y'ingufu	18.75 kW
Umusaruro (φ50 mm)	ibice 42	Insinga y'amashanyarazi	3×16+2×10 mm²
Umusaruro (φ100 mm)	ibice 12	Ibisabwa mu kirere	≥0.4 MPa
Ikirenge cy'imashini	2200×2160×2600 mm	Uburemere rusange	ibiro 6000

Uko imashini ikora

1. Gutunganya amapine abiri

Amapine abiri asya (diyama cyangwa CBN) azenguruka mu byerekezo bitandukanye, agashyiramo igitutu kimwe ku gice cy'akazi gifatiwe mu binyabiziga by'isi. Igikorwa cyo gukora inshuro ebyiri gituma gikurwaho vuba kandi gihuye neza.

2. Gushyira no kugenzura aho ibintu biherereye

Utwuma tw’umupira twiza, moteri za servo, n’uduce tw’umurongo twiza twerekana ko ahantu hahagaze neza ho kuba ± 0.001 mm. Utwuma tw’amashanyarazi cyangwa utugemo tw’amashanyarazi dukoresha laser cyangwa optique dukurikirana ubugari mu gihe nyacyo, bigatuma habaho kwishyurwa mu buryo bwikora.

3. Gukonjesha no Kuyungurura

Sisitemu y'amazi ifite umuvuduko mwinshi igabanya ubushyuhe buhindagurika kandi ikavanaho imyanda neza. Igikoresho gikonjesha gisubirwamo binyuze mu kuyungurura ibikoresho bya rukuruzi na centrifugal mu byiciro byinshi, bigatuma igihe cy'uruziga kirushaho kuba cyiza kandi kikagabanya ubuziranenge bw'imikorere.

4. Urubuga rw'igenzura ry'ubwenge

Ifite Siemens/Mitsubishi PLCs na HMI yo mu bwoko bwa ecran, sisitemu yo kugenzura ifasha kubika amafunguro, gukurikirana ibikorwa mu buryo bwihuse, no gusuzuma amakosa. Algorithm zihindura imikorere zigenzura neza umuvuduko w'igitutu, umuvuduko wo kuzenguruka, n'umuvuduko wo gutanga amakuru hashingiwe ku bukomere bw'ibikoresho.

Imashini yo gusya ifite impande ebyiri neza, ibyuma, ibumba, plastike, ikirahure 1

Imikoreshereze y'imashini yo gusya ifite impande ebyiri neza

Inganda z'imodoka
Impera za crankshaft zikoreshwa mu machining, impeta za piston, vitesi zo kohereza, kugera kuri ≤0.005 mm parallelism n'ubukana bw'ubuso bwa Ra ≤0.2 μm.

Semiconductor & Electronics
Gukata uduce twa silikoni kugira ngo dukoreshwe mu buryo bwa 3D IC; uduce twa ceramic dusya neza kandi dushobora kwihanganira ± 0.001 mm.

Ubwubatsi bw'Ubuhanga mu by'Ubuhanga
Gutunganya ibice by'amazi, ibintu bitera amashanyarazi, n'ibice bitera amashanyarazi aho ubushobozi bwo kwihanganira ibintu bugomba kuba ≤0.002 mm.

Ibice by'urumuri
Gusoza ikirahure cy'ikirahure cya telefoni zigendanwa (Ra ≤0.05 μm), amabara y'ikirahure cya safiro, n'udupira tw'ijisho tudakoresha imbaraga nyinshi imbere.

Porogaramu zo mu kirere
Gutunganya imigozi ya superalloy turbine, ibice bya ceramic insulation, n'ibice byoroheje by'imiterere bikoreshwa muri satelite.

Imashini yo gusya ifite impande ebyiri neza, ibyuma, ibumba, plastike, ikirahure 3

Ibyiza by'ingenzi by'imashini isya neza ifite impande ebyiri

Ubwubatsi Bukomeye
- Icuma gikomeye gikozwe mu cyuma gikozwe mu buryo bw'icyuma gifasha mu kugabanya umuvuduko w'ingufu gitanga umuvuduko muke kandi kidahindagurika igihe kirekire.
- Ibyuma by'uburinzi byo mu rwego rwo hejuru n'ibice by'umupira biremereye cyane bituma bishobora gusubirwamo mu gihe0.003 mm.
Interineti y'Umukoresha Ufite Ubwenge
- Igisubizo cyihuse cya PLC (<1 ms).
- HMI y'indimi nyinshi ishyigikira imicungire y'ibiryo n'ishusho y'imikorere y'ikoranabuhanga.
Yoroshye kandi Irakongerwa
- Kuba modular ihuye n'intwaro za roboti na sisitemu zo gutwara ibintu bituma habaho gukora nta muntu uyoboye.
- Yemera imigozi itandukanye y'ibiziga (resin, diyama, CBN) yo gutunganya ibyuma, ibumba, cyangwa ibice bivanze.
Ubushobozi bwo gukora neza cyane
- Igenzura ry'umuvuduko ufunze ritumaUbuziranenge bwa ± 1%.
- Ibikoresho byihariye byemerera gukora ibice bitari iby’ingenzi, nk'imizi ya turbine n'ibice bifunga neza.

Imashini yo gusya ifite impande ebyiri neza, ibyuma, ibumba, plastike, ikirahure 2

Ibibazo Bikunze Kubazwa - Imashini Isya Impande Ebyiri Ifite Uburyo Bwo Gutunganya

Q1: Ni ibihe bikoresho imashini isya neza cyane ishobora gutunganya?
A1: Imashini isya neza ifite impande ebyiri irashobora gukora ibikoresho bitandukanye, harimo ibyuma (icyuma kidasa, titaniyumu, aluminiyumu), ibumba, pulasitiki y'ubuhanga, n'ibirahure by'urumuri. Amapine yihariye yo gusya (diyama, CBN, cyangwa resin bond) ashobora gutoranywa hashingiwe ku bikoresho by'akazi.

Q2: Ni uruhe rwego rw'ubuhanga bw'imashini yo gusya ifite impande ebyiri?
A2: Imashini igera ku bugari bwa ≤0.002 mm n'ubugari bw'ubuso bwa Ra ≤0.1 μm. Ubuziranenge bwo gushyiramo ibintu buguma muri ±0.001 mm bitewe n'ibice by'umupira bikoreshwa na servo hamwe na sisitemu zo gupima ziri ku murongo.

Q3: Ni gute imashini yo gusya ifite imiterere y’impande ebyiri (Double-Sided Precision Srinding Machine) yongera umusaruro ugereranije n’imashini zisya zifite impande imwe?
A3: Bitandukanye n'imashini zikoresha uruhande rumwe, imashini isya neza ikoresheje ibyuma bibiri isya impande zombi z'igikoresho icyarimwe. Ibi bigabanya igihe cyo gukora, bigabanya amakosa yo gufunga, kandi binoza cyane umusaruro w'ibikoresho—ni byiza cyane ku miyoboro y'ibikoresho byinshi.

Q4: Ese imashini yo gusya ifite imiterere ibiri ishobora guhuzwa na sisitemu yo gukora yikora?
A4: Yego. Iyi mashini yakozwe ifite uburyo bwo gukora ibintu mu buryo bwa modular, nko gushyiramo no gupakurura ibikoresho mu buryo bwa robotic, kugenzura umuvuduko ufunze, no kugenzura ubugari bw'ibikoresho mu buryo bugaragara, bigatuma ihuzwa neza n'inganda zikora neza.

Ku bijyanye natwe

XKH yihariye mu iterambere, gukora, no kugurisha ikirahure cyihariye cya optique n'ibikoresho bishya bya kristu. Ibicuruzwa byacu bitanga ibikoresho by'ikoranabuhanga bya optique, ibikoresho by'ikoranabuhanga bikoreshwa n'abantu, n'ibya gisirikare. Dutanga ibikoresho bya optique bya Safira, ibifuniko bya lens za telefoni zigendanwa, Ceramics, LT, Silicon Carbide SIC, Quartz, na semiconductor crystal wafers. Dufite ubuhanga n'ibikoresho bigezweho, turakora neza mu gutunganya ibicuruzwa bitari iby'ubuziranenge, tugamije kuba ikigo gikomeye mu ikoranabuhanga rigezweho mu bikoresho bya optoelectronic.