Imashini Zibiri Zisya Imashini ya SiC Sapphire Si wafer

Imashini zibiri zogusya Imashini ya SiC Sapphire Si wafer Ishusho Yerekanwe

Ibisobanuro bigufi:

Imashini ya Double-Side Precision Grinding Machine nigisubizo cyibisekuru bizakurikiraho byashizweho kugirango bitunganyirizwe neza neza hejuru yimiterere yimirimo yombi icyarimwe. Mu gusya hejuru no hepfo icyarimwe icyarimwe, imashini itanga uburinganire budasanzwe (≤0.002 mm) hamwe nubuso bworoshye cyane (Ra ≤0.1 μ m). Ubu bushobozi butuma Imashini ya Double-Side Precision Grinding Machine igice cyingenzi cyibikoresho mu nganda nkimodoka, gupakira semiconductor, imashini zuzuye, optique, hamwe nindege.

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Ibiranga

Igishushanyo kirambuye

Iriburiro ryibikoresho bibiri byo gusya ibikoresho

Ibikoresho bibiri-byo gusya ibikoresho ni ibikoresho byimashini bigezweho byakozwe muguhuza gutunganya ibice byombi byakazi. Itanga uburinganire buringaniye hamwe nuburinganire bwubuso bwo gusya hejuru no hepfo icyarimwe. Iri koranabuhanga rirakwiriye cyane kubintu byinshi, bitwikiriye ibyuma (ibyuma bitagira umwanda, titanium, aluminiyumu ya aluminiyumu), bitari ibyuma (ceramique tekinike, ikirahure cya optique), hamwe na polymers yubuhanga. Bitewe nigikorwa cyacyo cyibiri-sisitemu, sisitemu igera kubintu byiza cyane (≤0.002 mm) hamwe na ultra-nziza yubuso bukabije (Ra ≤0.1 μ m), bigatuma iba ingenzi mubikorwa byubwubatsi bwimodoka, microelectronics, ibyuma bisobanutse neza, icyogajuru, nubukorikori bwa optique.

Iyo ugereranije no gusya kuruhande rumwe, iyi sisitemu yo mumaso ibiri itanga ibicuruzwa byinshi kandi bigabanya amakosa yo gushiraho, kuva clamping yizewe nuburyo bwo gutunganya icyarimwe. Hamwe na modul zikoresha nka robot yipakurura / gupakurura, kugenzura imbaraga zifunze, hamwe no kugenzura ibipimo bya interineti, ibikoresho byinjira muburyo budasubirwaho munganda zubwenge hamwe n’ibidukikije binini cyane.

Tekiniki ya tekiniki - Ibikoresho bibiri byo gusya ibikoresho

Ingingo	Ibisobanuro	Ingingo	Ibisobanuro
Ingano yo gusya	φ700 × 50 mm	Umuvuduko ntarengwa	1000 kgf
Igipimo cy'abatwara	φ 238 mm	Umuvuduko wo hejuru	≤160 rpm
Inomero yabatwara	6	Umuvuduko wo hasi	≤160 rpm
Umubyimba wakazi	≤ 75 mm	Kuzunguruka kw'izuba	≤85 rpm
Igipimo c'akazi	≤φ180 mm	Inguni y'ukuboko	55 °
Indwara ya Cylinder	Mm 150	Urutonde rwimbaraga	18,75 kW
Umusaruro (mm50 mm)	42 pc	Umugozi w'amashanyarazi	3 × 16 + 2 × 10 mm²
Umusaruro (φ100 mm)	12 pc	Ikirere gikenewe	≥0.4 MPa
Imashini ikirenge	2200 × 2160 × 2600 mm	Uburemere bwiza	6000 kg

Uburyo Imashini ikora

1. Gutunganya ibiziga bibiri

Babiri barwanya gusya (diyama cyangwa CBN) bazunguruka mu cyerekezo gitandukanye, bagashyiraho igitutu kimwe hejuru yakazi kakozwe mubitwara isi. Igikorwa cyibiri cyemerera gukuraho byihuse hamwe nuburinganire bwihariye.

2. Guhagarara no kugenzura

Imipira yumupira itomoye, moteri ya servo, hamwe nuyobora umurongo byerekana neza ko imyanya ihagaze ± 0.001 mm. Ibikoresho bya laser cyangwa optique bipima uburebure mugihe nyacyo, bigafasha indishyi zikora.

3. Gukonjesha & Filtration

Sisitemu yumuvuduko ukabije wa sisitemu igabanya kugoreka ubushyuhe kandi ikuraho imyanda neza. Igikonjesha kizunguruka binyuze mu byiciro byinshi bya magnetiki na centrifugal muyungurura, byongerera ubuzima ibiziga kandi bigahindura ubwiza bwibikorwa.

4. Ihuriro ryubwenge

Hamwe na Siemens / Mitsubishi PLCs hamwe na ecran ya ecran ya HMI, sisitemu yo kugenzura yemerera kubika resept, kugenzura igihe nyacyo, no gusuzuma amakosa. Guhindura imiterere ya algorithms igenzura neza igitutu, umuvuduko wo kuzunguruka, nigipimo cyibiryo ukurikije ubukana bwibintu.

Impande ebyiri zogusya Imashini Ibyuma Ceramics Plastike Ikirahure 1

Porogaramu ya Double-Side Precision Imashini isya

Gukora ibinyabiziga
Gukora crankshaft birangira, impeta ya piston, ibikoresho byohereza, kugera kuri mm0.005 parallelism hamwe nubuso bwubuso Ra ≤0.2 μ m.

Semiconductor & Electronics
Kunanura wafer ya silicon yo gupakira 3D IC igezweho; ceramic substrate yubutaka hamwe no kwihanganira ibipimo bya ± 0.001 mm.

Ubwubatsi Bwuzuye
Gutunganya ibice bya hydraulic, gutwara ibintu, hamwe na shim aho hakenewe kwihanganira mm0.002.

Ibikoresho byiza
Kurangiza ibirahuri bitwikiriye terefone (Ra ≤0.05 μ mm), lens ya safiro, hamwe na optique ya optique hamwe nihungabana rito ryimbere.

Ikirere
Imashini ya superalloy turbine tenons, ibikoresho bya ceramic insulation, nibice byubaka byoroheje bikoreshwa muri satelite.

Impande ebyiri Zisya Gusya Imashini Ibyuma Ceramics Plastike Ikirahure 3

Ibyiza byingenzi byimashini zibiri zogusya

Kubaka Rigid
- Gukora ibyuma biremereye cyane hamwe no kuvura-kugabanya imbaraga bitanga ihindagurika rito hamwe nigihe kirekire.
- Ibyiciro-byerekana neza hamwe nu mupira wo hejuru wumupira wamaguru bigera kubisubiramo imbere0.003 mm.
Imigaragarire Yumukoresha Imigaragarire
- Igisubizo cyihuse cya PLC (<1 ms).
- Indimi nyinshi HMI ishyigikira imicungire ya resept hamwe nuburyo bwa digitale.
Biroroshye & Byagutse
- Guhuza modular hamwe nintwaro za robo na sisitemu ya convoyeur ituma imikorere idafite abadereva.
- Yemera ibiziga bitandukanye (resin, diyama, CBN) mugutunganya ibyuma, ububumbyi, cyangwa ibice bigize.
Ubushobozi bwa Ultra-Precision
- Gufunga-gufunga igitutu byemeza± 1%.
- Ibikoresho byabigenewe byemerera gutunganya ibice bitari bisanzwe, nkimizi ya turbine nibice bifunga neza.

Impande ebyiri Zisya Gusya Imashini Ibyuma Ceramics Plastike Ikirahure 2

Ibibazo - Imashini ebyiri zogusya Imashini

Q1: Ni ibihe bikoresho bishobora gutunganya imashini zibiri zuzuye?
A. Inziga zihariye zo gusya (diyama, CBN, cyangwa resin bond) irashobora gutoranywa ukurikije ibikoresho byakazi.

Q2: Ni uruhe rwego rusobanutse rwimashini zibiri zogusya?
A2: Imashini igera kuburinganire bwa mm 0.002 mm hamwe nubuso bwa Ra ≤0.1 mm. Ibirindiro byukuri bigumaho muri ± 0.001 mm tubikesha imipira ya servo itwarwa na sisitemu yo gupima umurongo.

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A3: Bitandukanye nimashini zuruhande rumwe, Imashini ya Double-Side Precision Grinding Machine isya mumaso yombi yibikorwa byakazi icyarimwe. Ibi bigabanya igihe cyizunguruka, bigabanya amakosa yo gufunga, kandi bitezimbere cyane ibyinjira-byiza kumurongo rusange.

Q4: Imashini zibiri zogusya zishobora kwinjizwa muri sisitemu yo gukora yikora?
A4: Yego. Imashini yateguwe hamwe nuburyo bwo guhinduranya ibintu, nka robotike yipakurura / gupakurura, kugenzura umuvuduko ukabije, hamwe no kugenzura uburebure bwumurongo, bigatuma bihuza neza nibidukikije byubuhanga.

Ibyerekeye Twebwe

XKH kabuhariwe mu iterambere ry’ikoranabuhanga rikomeye, gukora, no kugurisha ibirahuri bidasanzwe bya optique hamwe nibikoresho bishya bya kristu. Ibicuruzwa byacu bitanga ibikoresho bya elegitoroniki, ibikoresho bya elegitoroniki, n'abasirikare. Dutanga ibice bya optique ya optique, igifuniko cya terefone igendanwa, Ceramics, LT, Silicon Carbide SIC, Quartz, hamwe na semiconductor kristal wafers. Hamwe n'ubuhanga buhanga hamwe nibikoresho bigezweho, turi indashyikirwa mugutunganya ibicuruzwa bitari bisanzwe, tugamije kuba ibikoresho bya optoelectronic ibikoresho byubuhanga buhanitse.