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Sisitemu yo gukoresha imikoro ya laser ifite ubuhanga buhanitse

Ishusho ya Sisitemu ya Micromachining ya Laser ifite ubuhanga buhanitse
  • Sisitemu yo gukoresha imikoro ya laser ifite ubuhanga buhanitse
  • Sisitemu yo gukoresha imikoro ya laser ifite ubuhanga buhanitse
  • Sisitemu yo gukoresha imikoro ya laser ifite ubuhanga buhanitse

Ibisobanuro bigufi:

Iyi sisitemu yo gukoresha imirasire ya laser ifite ubuhanga bwo hejuru yagenewe byumwihariko gutunganya ibikoresho bikomeye cyane kandi birwanya ubushyuhe bwinshi. Ihuza sisitemu y'amatara ikora neza cyane na porogaramu y'ubuhanga yo kugenzura kugira ngo itange imirasire myiza cyane ya laser yo gucukura, gukata no gushyira ibimenyetso neza. Ikoresheje ikoranabuhanga ryo kwagura imirasire no gushyiramo imbaraga, iyi sisitemu igera ku bucucike bw'ingufu kandi ihujwe n'urwego rwo hejuru rwa XYZ rwo gukora neza ku bikoresho nka diyama karemano, diyama ya polycrystalline (PCD), safiro, n'icyuma kitagira umugese.

Iyi sisitemu irimo mudasobwa yo mu rwego rw'inganda na porogaramu yakozwe ku giti cyayo ifite aho ihurira n'amashusho byoroshye kuyikoresha. Ishyigikira imiterere y'ibipimo byoroshye no kwerekana inzira mu buryo nyabwo, kandi ijyanye n'ibikoresho bya G-code na CAD, bigatuma porogaramu zikorwa neza. Ibi bikoresho bikoreshwa cyane mu gukora ibikoresho byo gushushanya insinga za diyama, ibikoresho bifunganye bifite imyobo mito, hamwe n'ibice by'ibikoresho bigezweho, bituma inganda zikora ibintu mu buryo bw'ikoranabuhanga zikora neza kandi zikora neza.


Ibiranga

Ishusho irambuye

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Intangiriro y'ibicuruzwa by'imashini icukura hakoreshejwe laser nziza cyane

Imashini icukura ikoresheje laser nziza cyane ni igikoresho gigezweho gihuza ikoranabuhanga rigezweho rya laser, kugenzura neza ikoranabuhanga, n'imikorere y'ubwenge, byagenewe by'umwihariko gucukura neza ibikoresho bikomeye cyane kandi birwanya ubushyuhe bwinshi. Binyuze mu kwagura neza ikoranabuhanga ryo gushyiramo urumuri no kwibanda, igikoresho kigera ku mwanya muto ushoboka wa laser, gitanga ubuziranenge n'ubudahinduka muri buri gikorwa cyose. Ikoreshwa cyane mu gushushanya diyama, imyobo mito mu byuma bicecekera, no mu gutunganya neza imyobo mito, cyane cyane ku bikoresho bikomeye cyane nka diyama karemano, diyama ya polycrystalline, safiro, icyuma kitagira umugese, n'ibindi.

 

Incamake y'imashini icukura hakoreshejwe laser

Imashini icukura hakoreshejwe laser ihindura inguni yo gutandukanya imirasire ya laser kugira ngo igere ku rwego rwiza, hanyuma ikagura kandi igakomeza gushyiramo umurongo kugira ngo igere ku mwanya muto wa laser. Ikoresheje ikoranabuhanga rigezweho ryo gutunganya imirasire ya laser, ikora imirimo yo gucukura, gukata, n'ibindi bikorwa bitandukanye ku bikoresho bikomeye kandi birwanya ubushyuhe. Iyi mashini ikwiriye cyane cyane kugera ku buziranenge bwa micron, gushyira imyobo mu buryo buhanitse, hamwe n'imiterere itandukanye y'imyobo ikenewe mu nganda hirya no hino ku isi.

Sisitemu yo gukoresha imikoro ya laser ifite ubuhanga buhanitse

Sisitemu yo Gukurikirana Kwibanda kuri Laser

Sisitemu yo kugenzura indorerwamo ya laser igizwe n'indorerwamo, lenses zo gufatisha, kamera za CCD z'umukara n'umweru, na monitors. Sisitemu yongera umurambararo w'urumuri inshuro zirenga 200, ituma igikoresho gishyirwa ku murongo neza kugira ngo hamenyekane aho laser iherereye neza, ibi bikaba byemeza ko itunganywa neza. Hasi hari imbonerahamwe igaragaza ingano y'umwobo uhamye wagezweho n'uburyo bwo gucukura laser, hamwe n'impinduka z'umurambararo w'umwobo zigenzurwa kugeza kuri 0.001mm n'uruziga rugera kuri 98%.

  • Guhuza ibintu: Ishusho igaragaza utwobo twinshi duto dufite umurambararo uri munsi ya mm 0.001 n'uruziga rwa 98%, bishimangira ko buri mwobo wose wacukuwe uhoraho neza.

Sisitemu yo kugenzura mudasobwa na porogaramu

Sisitemu yo kugenzura indorerwamo ya laser igizwe n'indorerwamo, lenses zo gufatisha, kamera za CCD z'umukara n'umweru, na monitors. Sisitemu yongera umurambararo w'urumuri inshuro zirenga 200, ituma igikoresho gishyirwa ku murongo neza kugira ngo hamenyekane aho laser iherereye neza, ibi bikaba byemeza ko itunganywa neza. Hasi hari imbonerahamwe igaragaza ingano y'umwobo uhamye wagezweho n'uburyo bwo gucukura laser, hamwe n'impinduka z'umurambararo w'umwobo zigenzurwa kugeza kuri 0.001mm n'uruziga rugera kuri 98%.

  • Guhuza ibintu: Ishusho igaragaza utwobo twinshi duto dufite umurambararo uri munsi ya mm 0.001 n'uruziga rwa 98%, bishimangira ko buri mwobo wose wacukuwe uhoraho neza.

Ibisobanuro bya tekiniki

Igice Ibisobanuro
Ubwoko bwa Lazeri Laser y'icyatsi kibisi
Uburebure bw'Umuraba wa Lazeri 532nm
Kompyuta zo mu nganda IPC-510
Kugaragaza Dell ifite santimetero 21.5
Ingufu ntarengwa (Nyakuri/Isanzwe) 5W
Uburebure bw'ibanze bwo kwibandaho Ubuyapani F20
Sisitemu yo Kugenzura Porogaramu yihariye ya Dake Laser
Sisitemu yo kugenzura akazi Dake Laser
Ingendo za XY 50MM
Ingendo za Z-Axis 50MM
Kuzunguruka kwa C-Axis Umuyoboro wo kuzenguruka w’ikirere ufite imiterere ihanitse
Three-Jaw Chuck Tayiwani Qianshida
Servo Moteri Panasonic 200W
Kamera ya CCD Kamera y'ikoranabuhanga mu nganda
Udupira tw'umupira, Abayobora Hiwin yo muri Tayiwani
Ikarita yo kugenzura Dake Laser
Ingano z'imashini 11008001600mm

 

Ibice bigize imashini icukura hakoreshejwe laser

Iyi mashini igizwe n'ibice byinshi by'ingenzi bifasha mu gutunganya neza kandi mu buryo buhamye:

  1. Sisitemu ya Lazeri: Itanga umuyoboro wa laser uhamye kandi ufite imbaraga nyinshi kugira ngo ikore neza imirimo yo gucukura.

  2. Ingufu z'amashanyarazi zo gutwara umushoferi wa laser: Iha imbaraga sisitemu ya laser kugira ngo ikomeze gukora neza.

  3. Ameza yo Kwitwara neza ya XYZ: Urubuga rw'imikorere rufite umurongo wa gatatu kugira ngo rushyire neza aho imikorere iherereye.

  4. Sisitemu yo Kuzunguruka mu kirere cy'umwimerere: Bigabanya gukururana, bigatuma ameza yo gukoreramo igenda neza.

  5. Sisitemu yo Gukurikirana Kwibanda kuri Laser: Ikurikirana buri gihe uburyo bwo gucukura hakoreshejwe laser kugira ngo irebe ko icukurwa neza cyane.

  6. Sisitemu yo kugenzura mudasobwa: Iza na porogaramu zihariye zo gushyigikira G-code cyangwa CAD graphic input kugira ngo ikore porogaramu yikora.

Ingero z'imanza

  • Ubwiza n'Ubudahindagurika bw'Imyobo Mito: Imashini ishobora gucukura utwobo duto dufite imiterere idasanzwe, ikagera ku buziranenge bw'umurambararo w'utwobo kugeza kuri 0.001mm no kuzenguruka kugeza kuri 98%. Hasi hari urugero rugaragaza ingano y'utwobo duto mu myobo myinshi yacukuwe, rugaragaza imiterere ihanitse y'utwobo.

     

  • Uburyo bwo gukoresha ibikoresho butandukanye: Iyi mashini ishobora gukora imirimo yo gucukura ibikoresho bitandukanye nka safiro, diyama, icyuma, nibindi. Ishusho iri hepfo igaragaza uburyo imashini icukura hakoreshejwe laser igera ku ngano ihamye y'imyobo ku bikoresho bitandukanye, hamwe n'uburyo bworoshye bwo gukoresha micron.

     

     

  • Ubuziranenge mu miyoboro myinshi: Imashini ishobora gucukura imyobo y'ubugari butandukanye mu buryo butangaje. Ishusho iri hepfo igaragaza imyobo myinshi yacukuwe ku bugari butandukanye, yose hamwe mu buryo buhamye kandi bunoze.

     

     

  • Gucukura nta byangiritse: Uburyo bwo gucukura hakoreshejwe laser butuma nta bushyuhe cyangwa impinduka bihari ku gikoresho, bigatuma ubuso buguma neza kandi bugatuma imyobo ikomeza kuba myiza. Ishusho igaragaza imyobo isukuye kandi itangiritse yakozwe n'imashini.

     

  • Uburyo bwo gukora neza hakoreshejwe Nano, Pico, na Femto Laser Pulses: Bitewe n'ubwoko bw'ingufu za laser zikoreshwa (nanoseconds, picoseconds, femtoseconds), imashini itanga urwego rutandukanye rw'ubuziranenge. Laser ya femtosecond itanga ubuziranenge bwo hejuru, ikaba ari nziza cyane mu gucukura ku rwego rwa micron.

     

  • Gutunganya imiyoboro ya kare hakoreshejwe laser ya Femtosecond: Ikoranabuhanga rya laser ya femtosecond rishobora kandi gutunganya imyobo kare mu buryo bunonosoye cyane, ikaba ari nziza ku miterere yihariye y'imyobo ikenewe mu bikorwa bimwe na bimwe.

     

  • Gutunganya Femtosecond Laser Inyuze mu Myobo: Lazeri ya femtosecond ishobora kandi gukoreshwa mu gucukura imyobo, itanga ubuziranenge bwo hejuru ku bikoresho bifite imyobo myinshi.

 

Ibibazo n'Ibisubizo

Q1: Ni ibihe bikoresho sisitemu ishobora gutunganya?
A1: Ifasha gutunganya diyama karemano, PCD, safiro, icyuma kitagira umugese, ibumba, ikirahure, n'ibindi bikoresho bikomeye cyane cyangwa bishongesha cyane.

Q2: Ese ishyigikira gucukura ubuso bwa 3D?
A2: Moduli y’umurongo wa 5-axis ihitamo ishyigikira imashini igoye yo gutunganya ubuso bwa 3D, ikwiriye ibice bidasanzwe nk’ibibumbano n’ibyuma bya turbine.

Q3: Ese isoko ya laser ishobora gusimburwa cyangwa guhindurwa?
A3: Ishyigikira gusimburwa na laser zitandukanye z'imbaraga cyangwa ubunini bw'uburebure, nka laser za fiber cyangwa laser za femtosecond/picosecond, zishobora guhindurwa hakurikijwe ibyo ukeneye.

Q4: Ni gute nabona ubufasha bwa tekiniki na serivisi nyuma yo kugurisha?
A4: Dutanga serivisi zo gusuzuma indwara zikoresheje ikoranabuhanga rya kure, kubungabunga aho zikorera, no gusimbuza ibice bisimbura ibindi. Sisitemu zose zirimo garanti yuzuye n'ubufasha bwa tekiniki.

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